INDUSTRIAL PLANT

REVAMPING

Outdated automation components, spare parts unavailability and the need to increase productivity are the main elements that often require customers to replace outdate but still functional machines and production lines. 

Purchasing new lines would require huge investments, not always financially affordable by the company.

The mechanical and electrical revamping of the production lines and their updating with new technologically advanced automation systems often constitute the solution to ensure the continuity of the company’s presence on the market.

Tekna Automation and Control provides the complete revamping of machines and production lines thanks to the “chiavi in mano” formula, starting from the analysis of existing lines, integrating the customer’s requests in the new design and supplying new elements until the restarting production.

Lines movement and layout optimization

Both in the automotive industry as well as in other sectors, the application of robots in automated production lines makes it possible to achieve flexibility objectives comparable only to those in which human labor is used. This flexibility, combined with the increase in productivity and applicability in environments that are dangerous to humans, make robots irreplaceable in many production sectors. The design, programming and commissioning of robotic cells allows Tekna Automazione e Controllo to be the ideal partner for the complete automation of highly integrated production lines.

Production machines revamping

In the automotive sector, the assembly phases are a fundamental part of the production process and today the high variability of products, combined with the ever-increasing evolution of technologies and systems, make assembly one of the main processes whose control remains a strategic node for many companies.
The use of incorrect tools, incorrectly programmed parameterizations or sequences or missing tightenings are just some examples of processes whose correct execution control is closely related to maintaining the level of productivity and the variability of rework costs.

Carriage handling heavy loads revamping in shipyards

The revamping actions concerning shipyards concern the renewal of mechanical and electrical parts and components of large port machinery. From the replacement of anti-collision systems, load cells for weighing materials, emergency brakes, up to the repainting of the bridge trolleys and the replacement of wheels.

Extraordinary maintenance and revamping of power and automation panels

The operation and the interconnected language of industrial machinery is managed by the PLCs and by the components inserted inside the automation panels. With the revamping of the automation panels, the renewal of the electronic parts takes place so as to be able to use increasingly cutting-edge, precise technologies with new features that make it possible to exploit more power.